Short Cycle Welders for Automobile Production

• Cooling Way: Air Cooling
• Style: Tapped
• Frequency Range: Low Frequency
• Electric Current: AC
• Work Form: One-Body
• Type: Stud Welder
• Model NO.: SCT-1000i
• Arc Current: 200-3150A
• Power(Kw): 80-200kw
• Warranty: 18 Months
• Protection Class: IP23
• Power Input: 3 Phase 220/380/415VAC
• Transport Package: Plywood Box
• Specification: 1060x600x740mm
• Trademark: IKING
• Origin: China Mainland
• HS Code: 8515319900
• Production Capacity: 600 Units/Month

Product Description

Product Description
SSC series short-cycle stud welding machine
The process "short cycle stud welding" is used for welding studs of a diameter of 3 to 12 mm onto thin sheets.
The minimum thickness of the sheet is 1/8 of the stud-diameter.

This process leads to a flat weld penetration. For this reason, short cycle stud welding is mostly used for welding studs onto thin sheets.  Generally, studs with a flange and a flat apex without any addition of aluminium are in use.

In general, the positive pole of the power-source is connected to the workpiece.
The stud will be inserted into the chuck of the stud welding gun and positioned onto the workpiece, possibly by adding a ceramic ferrule.

Initiating the welding process: by means of a lifting mechanism, the stud will be lifted and at first an auxiliary arc (pilot arc) of a low current will be drawn. Then the main arc will be drawn between the tip of the stud and the workpiece.
The main arc of a high amperage must be adjusted to the diameter of the stud.
The cross sectional area of the stud and the opposite workpiece a partially melting.

After the lapse of the adjusted welding time, the stud is moved towards the work piece and both melting zones join tightly.
The power-source turns off, the melting zone solidifies and cools down.



Technical Data

Model	SSC-800i	SSC-1000i	SSC-2000i
Power  Input	3phase 380V/50 or 60Hz(other voltages available)
Power Fluctuation Range	± 10%
Power cable (3 phase)	3 x 10mm^2 + 1 x 6mm^2		3 x 16mm^2 + 1 x 6mm^2
Weld Studs Materials	Carbon Steel, Stainless Steel, Aluminum etc.
Weld stud range (Ceramic Ferrule)	3-12mm	3-14mm	5-22mm
Weld stud range (Short Cycle)	3-8mm	3-12mm	3-12mm
Weld stud range (Gas Protection)	3-10mm	3-12mm	3-12mm
Max Welding Current	800A	1000A	2000A
Welding Current Range	100-800A	100-1000A	300-2000A
Welding Time	5-1000ms		5-3000ms
Pre-ventilation Time	500-2000ms
Max Welding Rate	25pcs/min (M8)	25pcs/min (M12)	8pcs/min (M22)
Control Cable	4 x 1mm^2
Max Length of Welding Cable	50m
Max Length of Earth Cable	20m
Cooling Method	Air Cooling
Protection Class	IP23
Dimensions (L*W*H)	600 x 320 x 400mm	600 x 320 x 400mm	640 x 320 x 700mm
Machine Weight	35kg	38kg	75kg
Standard Supply Scope	1. Stud Welder; 2. SNQ7 Stud Weld Gun; 3. 10m Weld Cable; 4. Earth Clamp; 5. Earth Cable; 6. 5 sets Stud Chucks & Ferrule Holders; 7. Operation Manual

 

 

Stud Welding On Construction Site

ST series stud welding machine heavy duty operation on steel structure construction site.

Stud Welding for Automobile Production

SSC series stud welding machines 24 hours operation for industrial boiler fabrication.

Application in different field

Stud Welding machine application in field of automobile, control cabinet, machinery production, .

Packing & Delivery

Packaging
Size	600mm (L) * 320mm (W) * 400mm (D)
Weight	38kg
Packaging Details	1. Outer packing: sea worthy plywood cases. 2. Inner package: welding machines covered by bubble covers and inside fixed by battens with nails; matched welding guns and other accessories packed on pallet. 3. Packing size: depends on specific welder model packing size. 4. Container load: refer to specific welder model packing size.

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Our Company
We, China IKING Group, are the manufacture of stud connectors and welding machines, and with over 30 years outstanding experiences in this field, quality products can be supplied with CE, ISO certificate etc. Honorable clients of China IKING includes NELSON STUD (China), SWP (UK), CSCEC etc., and all that successful experience would pave the way for our cooperation in the future. 

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